Gel Bottle Filling Machine/Bottle Filling and Labeling Machine

• Customization: Available
• After-sales Service: Ten Years Main Techncial Support
• Warranty: 1 Year
• Model NO.: YTG-Y
• Automatic Grade: Fully Automatic
• Material Type: Sauce, Paste, Granular Sauce
• Filling Valve Head: 1, 2, 4, 6, 8, 10...Heads
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Servo Cylinder
• Filling Principle: Servo Cylinder
• Packaging Container Lifting Structure: Servo Lift, Pneumatic Lift
• Structure: Linear
• Packaging: Bottle
• Packaging Material: Glass, Bottles, Plastics
• Name: Gel Bottle Filling Machine/Bottle Filling and Labe
• Materials: Stainless Steel
• Driven Type: Pneumatic&Motor
• Voltage: AC380V/220V, 50/60Hz
• Core Components: Motor
• Service: OEM and ODM
• Usage: Easy Operation
• Filling Accuracy: 99.5%
• Advantage: Efficiency
• Air Pressure: 3-5kg/Cm2
• Filling Heads: Can Be Customized 1, 2.4.6.8.10...Heads
• Dimension(L*W*H): 1800*1000*1800mm
• Weight: 600kg
• Filling Hopper: 40L with Stirrer and Heater
• Transport Package: Wooden Case
• Specification: 10-5000ml
• Trademark: Yalian
• Origin: Guangzhou
• HS Code: 8422303090
• Production Capacity: 30-50set/Month

Product Description

Gel bottle filling machine/bottle filling and labeling machine

The main parameters:
Filling head: 2heads( can be customized to 4, 6, 8, ...18heads)
Suitable for products: thick lotion, hair conditiona, hair gel, shampoo, soap, cream, and can for food like juice, tomato paste, ...
Specially of it: filling hopper with stirrer and heater system. (The speed of stirrer and temperature can be set as your idea)

Filling production line machine in below 

Equipment Introduction:
     It is an automatic intelligent servo piston filling machine, which is comprehensively applied in the quantitative filling of high viscosity liquids and materials including edible oil, lubricating oil, sesame paste, peanut butter, ketchup, chili sauce, jam, and paste, etc. It uses automatic control including computer programmable logic controller (PLC), servo motor, servo driver, and sensor, which makes operation convenient, fast, and precise. By full-color touch screen human-machine interface, you can use the touch screen on the equipment to control the whole filling process, to finish the setting of filling amount and filling number to realize automatic filling, which means the one touch operation is basically realized.

Parameter Names	Unit	YTG-T
Filling Heads	A/An	2	4	6	8	10	12
Volume	Liter	50-500ml, 0.5-5L or 0.1-1L,1-5L
Capacity	P/H	900	1300	2100	2500	2900	3200
Quantitative Error	±0.5%FS
Power Requirement	50Hz/60Hz 220v/380v ±10%
Power Consumption	KW	2.2KW	2.2KW	2.2KW	4.4kw	4.4KW	6.6
Gas Requirement	0.6-0.8mpa
Gas Consumption	m3/min	0.6	0.6	0.8	0.8	0.8	1
Note:The production capacity is 5L container, and the outlet diameter is 16mm, and the outlet pressure is 0.15-0.2mpa, One self-contained air compressor with air output of 0.25m3-0.6m3/min

Features
 *  Each stand-alone machine can be operated independtly and linked .
 *  PLC control ,touch bottle operatation ,simple and convenient operation.
 *  The use of internatioal famouse brand electrical components, performance and stability.
 *  Machine body is made by 304 stainless steel, easy to clean, machine is full compliance with GMP requirements.
 *  Peristaltic pump or piston pump filling system, measuring precision, convenient manipulation.
Product Paramenters

Main Features
(1) The combination machine adopts single chamber(isobaric) filling valve filling, bubble phenomenon can not occur during the filling process
(2)The seal is formed by double roll edge spinning, frequency control, suitable for filling and sealing of all kinds of gas contained beverage. With stable filling, ample flow, high speed, accuracy filling, no can no filling, no leakage, the material cylinder of liquid level depth automatic control, cylinder automatic cleaning and disinfection, production speed continuously adjustable etc, applicable to 250ml-500ml can's filling and sealing.
(3)Using PLC, frequency converter, man-machine interface control system. Through a variety of sensors on the device, the touch screen can display accurate filling speed and quantity, the filling speed can be set automatically according to user's requirements.
High quality SS304/ss316 stainless steel piston pump
 

There are bottle caps, no bottles without caps: Both sides are equipped with timing belts with adjustable speed to clamp the bottle body to ensure that it is transported to a fixed position. It is equipped with cap-drop photoelectric sensor inspection to ensure that each cap falls accurately to the bottle mouth.
 

Control system: Adopting a cylindrical vacuum hood structure, through PLC (programmable controller) programming to realize automatic in and out of the tank, automatic cap matching, vacuuming, bottle clamping, cap screwing and other actions without manual intervention. Configurable independent cover, safer use process
 

Separating screw: Equipped with a separating screw, the motor speed is adjusted, and the front separating speed can be adjusted according to the sealing speed at the back, so that the equipment can operate reasonably
 

Cap sorting machine: The cover sorting system mainly adopts a straight-line belt conveying device to realize the purpose of cover sorting; the support system supports the vertical cover lifting system and can adjust the inclination of the cover lifting system belt to adapt to different heights Need to sort the bottle cap
 

Advantages

1.The whole machine is produced by using 304-2B food grade stainless steel, which meets food hygiene standards.
2.The height of the bracket is adjustable (adaptable to many kinds of small packaging bottles), and mechanical operation makes locating accuracy, labor saving, and fast.
3.Submerged filling head can effectively reduce the contact between material and the air, decreasing oxidation of the material. Vacuum suction is specially added on the equipment for filling oil, which can continuously suck back residual oil drop afterfinishing filling, without leakage during the production process. Filling mouth adaptable to oblique bottle mouth can be specially designed.
4.During the filling process, it depends on photoelectric sensor to count the containers by cooperating with fore and after bottle retaining device to finish its positioning work. Without counting all the containers, the lift of filling machine and filling head will never work.
5.The control circuit of PLC system and human-machine interface has the merits including: strong anti-interference ability and high stability. The circuit adopts DC24V safe working voltage to assure the personal safety of operators.
6.It uses a special high-precision piston cylinder equipped with PLC system with high stability and strong reliability to assure the filling precision to meet the standards.
7.Lubricating oil manufacturers and other manufacturers adopting aluminum film to seal are equipped with our company's electromagnetic induction equipment for special module, so they can finish this work in the same production line simultaneously.

Accessory brand

Machine frame	SUS304 Stainless steel
The parts which contact liquid	SUS316L Stainless steel
Main Motor	ABB	Switzerland
Inverter	Mitsubishi	Japan
Air Switch	Schneider	France
Contactor	Schneider	France
Relay	Omron	Japan
OFA	Autonics	Korea
Bearing	IGUS	Germany
CAM indexer	Shangdong	China
Turntable	Plastic POM	Japan
Cylinder	AIRTAC	Taiwan
Touch screen	Siemens	Germany
PLC	Siemens	Germany
Servo motor	Delta	Taiwan

Company introduce 
Guangzhou Yalian is a large-scale company specialized in design, manufacturing, installation and commissioning of daily chemical, chemical, food and pharmaceutical machinery, as well as water treatment equipment. With powerful technical strength, complete inspection facilities, unique and advanced technique as well as great varieties of products, the enterprise strictly implements ISO9001 standard management.
RFQ:
Q1: Are you a trading company or a manufactory?
A1: We are a manufactory, we supply the factory price with good quality, welcome to visit !
Q2: What's your guarantee or the warranty of the quality if we buy your machines?
A2: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
Q3: When can I get my machine after I paid?
A3: The delivet time is based on the exact machine you confirmed. 
Q4: How do you offer technical support?
A4:
1.Technical support by phone, email or MSN/Skype around the clock
2. Friendly English version manual and operation video CD disk
3. Engineer available to service machinery overseas
Q5:How do you work your after sales service?
A5:Normal machine is properly adjusted before dispatch. You will be able to use the mchines immediately. And You will be able to get free training advice towards our machine in our factory. You will also get free suggestion and consultation, technical support and service by email/fax/tel and lifetime technical support.
Q6: How about the spare parts?
A6: After we deal down all the things , we will offer you a spare parts list for your reference.
Order guide:
There are many types of filling machine,we need to know more details about your products in order that we can recommend the most suitable machine for you.Our questions as below:
1.What's your product?Please send one picture to us.
2. How many grams do you want to fill?
3.Do you have requirement of capacity?