Product Description (Autoclave high temperature jacketed batch reactor)
Customized Emulsifying mixing tank from 50L to 10,000L , Fast Delivery. 30 years of manufacturing experience. Contact Us For The Offer!
Product description
About the Autoclave high temperature jacketed batch reactor:
During the production of Lubricant Oil /liquid wash products ,the self-suction type AES dissolver can alleviate worker's labor intensity of feeding and shorten dissolving time.
HIgh speed mixing is often required when incorporating solids into liquid especially when the powders are difficult to wet out,or when large maount of solids are involved .Mixing under high shear and turbulent flow conditions is also ideal for particals size reduction,emulsificationg and homogenization.
Top mixing frame with Teflon scraper contains a stable oar ,the stable oar can Prevent whirlpool formation.
The speed of Bottom homogenizer can be 0-3300rpm/min.high speed makes the products cut in small pieces and the raw material can be emulsifing totally
Autoclave high temperature jacketed batch reactor
Application:
1.Cosmetic and daily chemical product: Cosmetic cream, lotion, shampoo, detergent, health care product, gel, Laundry detergent, hand sanitizer, armpits lotion etc.
2.Pharmaceutical product: Ointment, Ice packs, injection liquid, penicillin etc.
3.Food : Salad, mayonnaise, peanut butter, sesame butter, buttery, Animal fat, iced products, healthy food etc.
4. Beverage: Fruit Juice, Milk Juice etc.
5.Chemical: Paints, Pigments, dyes, photo solvents, Rubber and resin, pesticides ,Shoe polish, Lubricant Oil, general chemicals etc.
100 200 500 Gallon Stainless Steel Vacuum Steam Electric Heating and Cooling Double Jacketed Aging Fermentation Reactor Storage
Autoclave high temperature jacketed batch reactor
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Capacity
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50-10,000L (Can Be Customerized)
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Mixing Power
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0.75-30KW
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Mixing Speed
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0-65 (R/MIN)
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Homogenizing power
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2 .2-30 KW
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Homogenizing speed
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0-3300 RPM
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Heating Mode
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Steam heating or electric heating (optional)
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Material
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304 or 316 Stainless steel
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Insulation
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Single layer or with insulation
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Top Head type
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Dish top, Open lid top, Flat top
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Bottom type
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Dish bottom, Conical bottom, Flat bottom
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Agitator type
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impeller, Anchor , Turbine , High shear, magnetic mixer, Anchor mixer with scraper
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magnetic mixer, Anchor mixer with scraper
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Inside Finsh
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Mirror polished Ra<0.4um
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Outside Finish
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2B or Satin Finish
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The parameters for reference ONLY, all the machines can be customized accordingly.
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Autoclave high temperature jacketed batch reactor
Product Features
1. The mixing tank is made of all stainless steel materials. Its inner wall is made of high-quality 316L stainless steel (The part in contact with the material). The tank and pipe are mirror polished. Complying with GMP requirements and specifications.
2. The equipment consists of a stainless steel electric control cabinet and a main pot. The whole machine has a compact structure and it is easy to operate.
3. You can configure heating pot and cooling pot separately according to actual requirements. The materials can be heated or cooled according to process requirements. The heating method can be steam heating or electric heating.
4. There are various types of durable agitator blade, with strong mixing strength. It is suitable for the production of different products.
5. The motor is equipped with an advanced frequency converter, which can adjust the stirring speed according to production requirements.
6. You can choose to configure a AES dissolver to accelerate material dissolution and emulsification. It can save time and labor for you.
7. The stainless steel electric control cabinet can comprehensively monitor its operation, and it can display data, such as temperature and stirring speed, etc.
8. It can be equipped with vacuum pump for vacuum bubble extraction (optional).
Scraper anchor agitator:
Power: 0.37-35kw
Speed : 0-65rpm ( VFD control)
Scraper : Teflon scraper to clean the pot wall
Materials : stainless steel 316L
AKI Homogenizer : stator rotor blade groove-like structure; state liquid fabric uniformity fineness homogenized <1.8μm;
It can install on top of cover or bottom of tank,
Power : 0.37-35KW
Speed : 0-3300rpm
Materials : stainless steel 316L
<1.8μm;
For making hand santizer with acohol , that need the control panel in explosion proof :
Control panel in EX
Autoclave high temperature jacketed batch reactor
Newest design mixing tank with load cell
At the industrial level the term "blending" refers to the process of combining a set of ingredients in the correct proportion to obtain a desired final product. In 99% of cases mixing the right quantities in the right proportion is crucial to obtaining a product with desired characteristics.
Failing proportions means product qualities other than those desired such as changes in color, texture, reactivity, viscosity, strength and a host of other crucial characteristics. In the worst case scenario, not mixing the different ingredients in the right proportions means losing several kilos or tons of raw material and the delay in serving the product to customers. In industries such as food and pharmaceuticals, strict control of ingredient proportions is critical to avoid health risks to consumers. At Airpes we design precise and high capacity load cells for tare product mixing tanks. Our load cells are present in the chemical industry, food industry, construction and in any sector that prepares mixtures of products.
What is a mixing tank?
A mixing tank is used to blend various components or ingredients together. Industrial mixing tanks are usually designed for mixing liquids. They use to have different plumbing lines that are channeled from and to the unit. While the liquids are being mixed in the tank, they also get transferred to the pipelines under the tank.
This kind of tank could be made of different materials: plastic, strong rubber, glass… However, the most common type of mixing tank is made of stainless steel. Different models of industrial mixing tanks fit every possible need for mixing.
What are load cells used for
An efficient load cell must be able to detect weight changes quickly and effectively. In addition, the margin of error must be low enough for mixtures to be made with the exact proportions needed by the customer and the industry. The advantage of precise load cells, together with a fast and convenient reading system (if desired also wireless), is that the dosing of the products that make up the mixture can be done inside the same mixing tank without having to do it for each ingredient separately.
Autoclave high temperature jacketed batch reactor
For more equipment parameters, please refer to the following, or contact us directly
Technical Parameter
| Serial No. |
Specification |
Volume |
Blending
Power |
Blending
Rotation Speed |
Homogenizing Power |
Homogenizing
Rotation Speed |
Heating Method |
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| L |
kw |
r/min |
kw |
r/min |
| 1 |
YMC-50 |
50 |
0.55 |
0-65 |
1.5 |
0-3000 |
Electric |
| 2 |
YMC-100 |
100 |
0.75 |
0-65 |
2.2 |
0-3000 |
Electric |
| 3 |
YMC-200 |
200 |
1.5 |
0-65 |
3/4 |
0-3000 |
Steam or electric heating |
| 4 |
YMC-500 |
500 |
2.2 |
0-65 |
5.5/7.5 |
0-3000 |
| 5 |
YMC-1000 |
1000 |
2.2-4 |
0-65 |
7.5/11 |
0-3000 |
| 6 |
YMC-1500 |
1500 |
4-5.5 |
0-65 |
11/13 |
0-3000 |
| 7 |
YMC-2000 |
2000 |
5.5 |
0-53 |
11/15 |
0-3000 |
| 8 |
YMC-3000 |
3000 |
7.5 |
0-53 |
15/18 |
0-1500 |
| 9 |
YMC-5000 |
5000 |
11 |
0-53 |
22/25 |
0-1500 |
Autoclave high temperature jacketed batch reactor
How does open mixing tank work?
During the mixing operation, the anchor agitator rotates clockwise slowly driving the materials move along the wall. When the liquid meets the baffles, some change the moving direction and some pass the baffles from around.
The left part of the anchor mixer moves the liquid upwards and the right part moves it downwards. Because of the two opposite forces by the agitator, the liquid rolls over the vessel from top to bottom and back to top repeatedly. When the liquid is completely mixed and blended, the heat from the jacket is quickly transferred to every part through the inside wall.
Autoclave high temperature jacketed batch reactor
The production process:
The treatment equipment for softening water is connected with water faucet to make treated water flow into mixing tank. At same time, the raw materials are gradually put into mixing tank to begin production. When the production is finished, the liquid soap will be transported to storage tank. The filling machine is connected with storage tank. Meanwhile, an air pump is connected with filling machine. The worker set the outlet volume for filling machine in advance, a certain volume of liquid soap can flow into the bottle. The detail formula and production process will be supplied when buyer buy this liquid soap production line.
Related products :
Water treatment , mixing machine , filling machine , storage tank , capping machine , labeling machine , ink printer , conveyor table , vacuum emulsifying mixer ......
Autoclave high temperature jacketed batch reactor
Company in detais:
Guangzhou Yalian is a large-scale company specialized in design, manufacturing, installation and commissioning of daily chemical, chemical, food and pharmaceutical machinery, as well as water treatment equipment. With powerful technical strength, complete inspection facilities, unique and advanced technique as well as great varieties of products, the enterprise strictly implements ISO9001 standard management.
Autoclave high temperature jacketed batch reactor
RFQ:
1. Q: Are you a manufacturer or just a trading company?
A: Guangzhou YALIAN Cosmetics Machinery Co. Ltd is one of the top technology-oriented machinery manufacturer in China.
2. Q: I am new in this field , can you recommend the whole production line?
A: We can recommend you the whole production line depends on what products you will make:
(1). If for paste or cream product, the following machine we will recommend you:
RO water treatment equipment → Vacuum homogenizer → Storage tank → Paste filling machine or Heating mixing filling machine → Capping machine → Labeling machine → Inkjet printer → Shrink film packing machine etc.,
(2). If for liquid product, the following machine we will recommend you:
RO water treatment equipment → Blending tank → Storage tank → Liquid filling machine → Capping machine → Labeling machine → Inkjet printer → Shrink film packing machine etc.,
(3). If for Perfume, the following machine we will recommend you:
RO water treatment equipment → Perfume making machine → Perfume storage tank → Perfume filling machine → Perfume crimping machine → Perfume collar machine → Inkjet printer → Shrink film packing machine etc.,
(4). There are Full automatic production line and Semi automatic production line for your option.
3. Q: What is your payment term?
A: We usually pay by T/T., 40% deposit after sales confirmation, 60%before delivery.
4. Q: What is your delivery day?
A: Our delivery day is about 15-30 days after receive the deposit.
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