Emulsion Mixer Facial Cream Making Machine Liquid Detergent Mixing Machine
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In the high viscosity of emulsion, especially the manufacturing process of cream, ointment, emulsion products, usually the most problematic is the dispersed phase particle size and mixing the air mixed with products, grain size is too large a everywhere emulsion instability, lack luster; products into the air will make the products bubble, bacterial contamination, easy oxidation and the appearance is not smooth. For the two in question, our developed YIF series vacuum emulsifying mixer , by the quality agitator blade mixing, scraping the wall, the center has stirred their complement each other, are combined into a mixing the best way, to achieve the perfect mixed products. The color and the vacuum pumping mode, so that the production for export in the mixing process of no air bubbles, which can produce shiny, delicate and good ductility of high quality products.
In the process of producing emulsion with high viscosity, there are two important problems.
- One is the scattered bigger diameter particles.
- The other is the air which will mix into the material during the mixing. Particles of the large diameter will lead to the labile state of the materials. If the air goes into the material, the material will be mixed with bubble, polluted by bacterium, easily oxidized and obtained an rough appearance .
Regarding to these two problems, our factory-YALIAN vacuum emulsifying mixer manufacturer had developed YIF Vacuum Emulsifying Mixer which are made up of homogenizer & middle blade stirrer & scraper residues stirrer to form the best mixing way in order to produce the perfect mixed material. By extracting air from the material, the vacuum pump can ensure that the material is glossy, exquisite and ductile.
Working Elements of vacuum emulsifying mixer machine:
After the materials are heated & mixed in water pot and oil pot, they are drawn into the emulsifying boiler by the vacuum pump. Adopting the middle stirrer & Teflon scrapers, the emulsifying boiler can sweep the residues on the wall of the boiler. Then the materials are cut off, compressed and folded by the blades. By the strong cutting off force and the impact and turbulent current from the high-speed shear wheel and fixed cutting case, the materials are cut off and turned to particles of 200 nm- 2 um promptly. Because the emulsifying boiler is under vacuum state, the bubbles that are produced in the course of mixing will be taken away in time.
Same System but Different Style for Different Capacity
| Model |
Effective
capacity |
Homogenizer motor |
Stir motor |
Vacuum pump |
Heating power |
| kW |
r/min |
kW |
r/min |
kW |
Limit vacuum |
Electric heating |
Steam heating |
| YIF-10 |
10 |
0.55 |
0-3600 |
0.37 |
0-85 |
0.37 |
-0.09 |
6 |
2 |
| YIF-20 |
20 |
0.75 |
0-3600 |
0.37 |
0-85 |
0.37 |
-0.09 |
9 |
3 |
| YIF-50 |
50 |
2.2 |
0-3600 |
0.75 |
0-80 |
0.75 |
-0.09 |
12 |
4 |
| YIF-100 |
100 |
4 |
0-3600 |
1.5 |
0-75 |
1.5 |
-0.09 |
24 |
9 |
| YIF-200 |
200 |
4 |
0-3600 |
1.5 |
0-75 |
1.5 |
-0.09 |
24 |
9 |
| YIF-200 |
200 |
5.5 |
0-3300 |
1.5 |
0-65 |
2.2 |
-0.09 |
28 |
10 |
| YIF-300 |
300 |
5.5 |
0-3300 |
2.2 |
0-65 |
2.2 |
-0.085 |
32 |
12 |
| YIF-500 |
500 |
7.5 |
0-3300 |
4 |
0-60 |
4 |
-0.085 |
50 |
16 |
| YIF-800 |
800 |
11 |
0-3300 |
5.5 |
0-60 |
4 |
-0.08 |
65 |
25 |
| YIF-500 |
500 |
7.5 |
0-3300 |
4 |
0-60 |
4 |
-0.085 |
32 |
12 |
| YIF-1000 |
1000 |
11 |
0-3300 |
5.5 |
0-60 |
4 |
-0.08 |
65 |
25 |
| YIF-2000 |
1000 |
11 |
1400-3000 |
5.5 |
0-60 |
4 |
-0.08 |
65 |
25 |
| YIF-3000 |
2000 |
15 |
1400-3000 |
5.5 |
0-60 |
5.5 |
-0.08 |
72 |
43 |
| YIF-5000 |
5000 |
22 |
1400-3000 |
11 |
0-60 |
7.5 |
-0.08 |
90 |
63 |
| ... |
| (The parameters are for reference only,the product depend on actual items.) |
Features of vacuum emulsifying mixer:
The pot cover is of automatic rising type. The material is directly drawn into the emulsifying boiler from oil boiler and water boiler. The discharge is based on the turning of the emulsifying boiler. And the heating system is electric heating and steam heating by the heating pipe, so the temperature is controlled automatically. Put the cool water into the intercalated bed so as to cool the material, which is simple and convenient (there is a warm layer outside the intercalated bed). The homogenizer and the stirring blades can work together or separately. The material sliming, emulsification, mixing, dispersing, etc. can be finished in a short time. Some parts of the vacuum emulsifying machine are made of high-quality stainless steel (316L material will be adopted for medical use; the interior surface adopts mirror polish, vacuum agitating device is hygienically made according to the normal hygiene standard of GMP and is the most idea production equipment).
Our Product:
Electric Cabinet
SUS304 control panel: button / PLC touch screen (option)
Ampere meter, Voltmeter
Real-time Temperature display
Mixing system control (frequency control)
Vacuum system control
Hydraulic lifting system control
Frame Wall Scrapper Mixer
SUS316L Wall scrapper mixerPTFE scraper
Fixed propeller, 45degree blades on opposite angles to make sure mixture complete
Siemens motor drive, 0-65rpm with variable speed controlTWO WAYS wall scrapper mixer
HELIX scrape mixer(OPTION)
Why the tank with homogenizer is best ?(AIK homogenizer)
Emulsification is the process of mixing two liquids that are difficult to mix. The main purpose of emulsification is to disperse the discontinuous phase into smaller droplets. The rotor-stator device is particularly suitable for emulsification tasks. The combined action of high shearing force and high expansion force in the mixing head makes the droplets small. In addition, the large turbulence enables the rotor-stator device to help transport emulsifier molecules quickly to the reformed surface.
Water and Oil Pot
Machine equipped A set of water and oil pot
Water pot capacity: 10-5000l, Oil pot capacity: 10-5000l
Power: 0.37-22kw, Siemens motor, Speed: 1440RPM
Electric heating by Water or Conduction Oil
Mixing: High shearing DISPERSER plates with baffle on wall
Half open hinged lid for easy operation
Production of cosmetics/pharmceutical production line machinery in below
Semi-automatic production line,
Water treatment → EDI,ultraviolet(alternative)→ water tank → Ozone generator,pump(alternative) → homogenizer emulsifier → material tank → semi-automatic filling machine → semi-automatic capping machine → semi-automatic labeling machine → ink printer → conveyor(alternative)
Fully automatic production line,
Water treatment → EDI,ultraviolet(alternative) → water tank → Ozone generator,pump(alternative) → homogenizer emulsifier → material tank → automatic filling and capping machine → automatic labeling machine → ink printer
Company introduce :
Guangzhou Yalian is a large-scale company specialized in design, manufacturing, installation and commissioning of daily chemical, chemical, food and pharmaceutical machinery, as well as water treatment equipment. With powerful technical strength, complete inspection facilities, unique and advanced technique as well as great varieties of products, the enterprise strictly implements ISO9001 standard management.
RFQ:
1. Q: Are you a manufacturer or just a trading company?
A: Guangzhou Yalian cosmetics machinery equipment company is one of the top technology-oriented machinery manufacturer in China.
2. Q: I am new in this field , can you recommend the whole production line?
A: We can recommend you the whole production line depends on what products you will make:
(1). If for paste or cream product, the following machine we will recommend you:
RO water treatment equipment → Vacuum homogenizer → Storage tank → Paste filling machine or Heating mixing filling machine → Capping machine → Labeling machine → Inkjet printer → Shrink film packing machine etc.,
(2). If for liquid product, the following machine we will recommend you:
RO water treatment equipment → Blending tank → Storage tank → Liquid filling machine → Capping machine → Labeling machine → Inkjet printer → Shrink film packing machine etc.,
(3). If for Perfume, the following machine we will recommend you:
RO water treatment equipment → Perfume making machine → Perfume storage tank → Perfume filling machine → Perfume crimping machine → Perfume collar machine → Inkjet printer → Shrink film packing machine etc.,
(4). There are Full automatic production line and Semi automatic production line for your option.
3. Q: What is your payment term?
A: We usually pay by T/T., 40% deposit after sales confirmation, 60%before delivery.
4. Q: What is your delivery day?
A: Our delivery day is about 15-30 days after receive the deposit.
5.Do you have requirement of capacity?
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