Ketchup Mixer with Homogenizer and Vacuum Emulsifier

• Customization: Available
• Additional Capabilities: Milling, Vacuum
• After-sales Service: 20years
• Model NO.: YMC
• Application Area: Metallurgy&Mineral
• Certification: CE, ISO
• Condition: New
• Mixing Drum Shape: Disc
• Stirring Type: Spiral
• Warranty: 2years
• Working: High Speed Mixer
• Name: Ketchup Mixer with Homogenizer and Vacuum Emulsifi
• Materials: Stainless Steel 316L/304
• Mixing /Homogenizer Motor Brand: Siemens/ABB
• Top Stirrer System: 0-65rpm
• Bottom Homogenizer System: 0-3500rpm
• Heating System: Jacket Heating System
• Heating Method: Steam Heater / Electric Heater
• Thickness of Tank: 3, 4, 5, 6, 7, 8, 9.....12
• Free Part: Platform and Stairs
• Control Panel: PLC Control Panel/ Press-Button Control Panel
• Mixer Type: Agitator
• Layout Type: Horizontal
• Operating type: Continuous Operating
• Transport Package: Wooden Case
• Specification: 50-5000l
• Trademark: Yalian
• Origin: Guangzhou
• HS Code: 8474390000
• Production Capacity: 20-30PCS/Month

Product Description

Ketchup Mixer with Homogenizer and Vacuum Emulsifier
Customized mixer from 50L to 10,000L ,Fast Delivery.
30 years of manufacturing experience.

 

Product Description

About the Ketchup Mixer with Homogenizer and Vacuum Emulsifier
During the production of liquid washing products ,the self-suction type AES dissolver can alleviate worker's labor intensity of feeding and shorten dissolving time.
HIgh speed mixing is often required when incorporating solids into liquid especially when the powders are difficult to wet out,or when large maount of solids are involved .Mixing under high shear and turbulent flow conditions is also ideal for particals size reduction,emulsificationg and homogenization.
Top mixing frame with  scraper contains a stable oar ,the stable oar can Prevent whirlpool formation.
The speed of Bottom homogenizer can be 0-3300rpm/min.high speed makes the products cut in small pieces and the raw material can be emulsifing totally
To know more specification of Ketchup Mixer with Homogenizer and Vacuum Emulsifier,  

Application

Application: 

1.Cosmetic and daily chemical product: Cosmetic cream, lotion, shampoo, detergent, health care product, gel, Laundry detergent, hand sanitizer, armpits lotion etc.
2.Pharmaceutical product: Ointment, Ice packs, injection liquid, penicillin etc.
3.Food : Salad, mayonnaise, peanut butter, sesame butter, buttery, Animal fat, iced products, healthy food etc.
4. Beverage: Fruit Juice, Milk Juice etc.
5.Chemical: Paints, Pigments, dyes, photo solvents, Rubber and resin, pesticides ,Shoe polish, general chemicals etc.

Basic of equipment

Capacity	50-10,000L (Can Be Customerized)
Mixing Power	0.75-55KW
Mixing Speed	0-65/0-1440/0-960 (R/MIN)
Homogenizing power	2 .2-30 KW
Homogenizing speed	0-3300 /0-6000 RPM
Heating Mode	Steam heating or electric heating (optional)
Material	304 or 316 Stainless steel
Control panel	Press-button or PLC control panel
Vacuum system	-0.085mpa(optional) vacuum pump Vacuum degassing to make the material meet the sterile requirements can use vacuum suction (water, oil, powder, etc.) to use vacuum suction to avoid dust flying so that the material is fine and air-free
Insulation	Single layer or with insulation, three layer
Top Head type	Dish top, Open lid top, Flat top
Bottom type	Dish bottom, Conical bottom, Flat bottom
Agitator type	impeller, Anchor , Turbine , High shear, magnetic mixer, Anchor mixer with scraper
	magnetic mixer, Anchor mixer with scraper
Inside Finsh	Mirror polished Ra<0.4um
Outside Finish	2B or Satin Finish
The parameters for reference ONLY, all the machines can be customized accordingly.

 

Front

Back

 

Work process

How does open mixing tank work?

During the mixing operation, the anchor agitator rotates clockwise slowly driving the materials move along the wall. When the liquid meets the baffles, some change the moving direction and some pass the baffles from around.
The left part of the anchor mixer moves the liquid upwards and the right part moves it downwards. Because of the two opposite forces by the agitator, the liquid rolls over the vessel from top to bottom and back to top repeatedly. When the liquid is completely mixed and blended, the heat from the jacket is quickly transferred to every part through the inside wall.

Product Features

1.   The mixing tank is made of all stainless steel materials. Its inner wall is made of high-quality 316L stainless steel (The part in contact with the material). The tank and pipe are mirror polished. Complying with GMP requirements and specifications.

2.   The equipment consists of a stainless steel electric control cabinet and a main pot. The whole machine has a compact structure and it is easy to operate.
3.   You can configure heating pot and cooling pot separately according to actual requirements. The materials can be heated or cooled according to process requirements. The heating method can be steam heating or electric heating.
4.   There are various types of durable agitator blade, with strong mixing strength. It is suitable for the production of different products.
5.   The motor is equipped with an advanced frequency converter, which can adjust the stirring speed according to production requirements.
6.   You can choose to configure a AES dissolver to accelerate material dissolution and emulsification. It can save time and labor for you.
7.   The stainless steel electric control cabinet can comprehensively monitor its operation, and it can display data, such as temperature and stirring speed, etc.
8.   It can be equipped with vacuum pump for vacuum bubble extraction (optional).


Newest design mixing tank with load cell( Automatic on/off loading/showing products )

What are  used for
An efficient load cell must be able to detect weight changes quickly and effectively. In addition, the margin of error must be low enough for mixtures to be made with the exact proportions needed by the customer and the industry. The advantage of precise load cells, together with a fast and convenient reading system (if desired also wireless), is that the dosing of the products that make up the mixture can be done inside the same mixing tank without having to do it for each ingredient separately
 

At the industrial level the term "blending" refers to the process of combining a set of ingredients in the correct proportion to obtain a desired final product. In 99% of cases mixing the right quantities in the right proportion is crucial to obtaining a product with desired characteristics.

Failing proportions means product qualities other than those desired such as changes in color, texture, reactivity, viscosity, strength and a host of other crucial characteristics. In the worst case scenario, not mixing the different ingredients in the right proportions means losing several kilos or tons of raw material and the delay in serving the product to customers. In industries such as food and pharmaceuticals, strict control of ingredient proportions is critical to avoid health risks to consumers. At Airpes we design precise and high capacity load cells for tare product mixing tanks. Our load cells are present in the chemical industry, food industry, construction and in any sector that prepares mixtures of products.


A mixing tank is used to blend various components or ingredients together. Industrial mixing tanks are usually designed for mixing liquids. They use to have different plumbing lines that are channeled from and to the unit. While the liquids are being mixed in the tank, they also get transferred to the pipelines under the tank.

This kind of tank could be made of different materials: plastic, strong rubber, glass… However, the most common type of mixing tank is made of stainless steel. Different models of industrial mixing tanks fit every possible need for mixing.
 

Technical Parameter

 

Serial No.	Specification	Volume	Blending Power	Blending Rotation Speed	Homogenizing  Power	Homogenizing Rotation Speed	Heating Method
		L	kw	r/min	kw	r/min
1	YMC-50	50	0.55	0-65	1.5	0-3000	Electric
2	YMC-100	100	0.75	0-65	2.2	0-3000	Electric
3	YMC-200	200	1.5	0-65	3/4	0-3000	Steam or electric heating
4	YMC-500	500	2.2	0-65	5.5/7.5	0-3000
5	YMC-1000	1000	2.2-4	0-65	7.5/11	0-3000
6	YMC-1500	1500	4-5.5	0-65	11/13	0-3000
7	YMC-2000	2000	5.5	0-53	11/15	0-3000
8	YMC-3000	3000	7.5	0-53	15/18	0-1500
9	YMC-5000	5000	11	0-53	22/25	0-1500

 1. The all-around wall scraping mixing adopts the frequency converter for speed adjustment, so that high quality products of different processes according to customer requirements.
 
2. The diversified high-speed homogenizer can powerfully mix solid and liquid raw materials and can rapidly dissolve many indissoluble materials such as AES, AESA, LSA,etc.during the liquid detergent production period.
 
3. The pot body is welded by imported three-layer stainless steel plate.the tank body and the pipes adopt 5 times mirror polishing, which fully conforms to GMP requirements.

4. The motor for homogenizer and stirring paddle, we only use Siemens or ABB, with higher quality and longer working life.
 

Our Advantages

 

A completer machines for cosmetics .chemical.pharmceutical 
The treatment equipment for softening water is connected with water faucet to make treated water flow into mixing tank. At same time, the raw materials are gradually put into mixing tank to begin production. When the production is finished, the liquid soap will be transported to storage tank. The filling machine is connected with storage tank. Meanwhile, an air pump is connected with filling machine. The worker set the outlet volume for filling machine in advance, a certain volume of liquid soap can flow into the bottle. The detail formula and production process will be supplied when buyer buy this liquid soap production line.

Company Profile

is a large-scale company specialized in design, manufacturing, installation and commissioning of daily chemical, chemical, food and pharmaceutical machinery, as well as water treatment equipment. With powerful technical strength, complete inspection facilities, unique and advanced technique as well as great varieties of products, the enterprise strictly implements ISO9001 standard management.

Stainless Steel High Viscous Liquid Mixing Tank with Scraper Mixer


 

FAQ