Product Description
100L Pharmaceutical Ointment Making Vacuum Emulsifying Mixer For Mixing Oil And Water
100L Pharmaceutical Ointment Making Vacuum Emulsifying Machine Mix Oil And Water
Quick Detail:
Spare parts: One year spare parts and tools
Using life: More than 15 years
Guarantee: One year
Control box: SUS304 , 1.2mm thickness
Dimension:3100mm×2150mm×2100~2800 mm
Heating method: Jacket electrical heating/Seam Heating
Exhaust method: Electric doom and bottom discharge or positive pressure discharge material
Description:
- The main pot of YFT-100 is composed of the cut-off mixing pot, cut-off mixer unit, circulating system and the stirring system etc.
- The materials are sucked into emulsifying pot by transportation pipe under the vacuum state, or it also can be put from the feed inlet.
- The material are stirred by both the center blade and side scraper, which works on the inner surface of pot keeping stirring materials from being stuck onto the wall. In the process of blade-stirring, the materials are continuously crushed, pressed, fold. Then the material is sent to the cut-off mixing unit where they are again cut off, broken and stirring by the strong interaction between running cutting wheel and cutting sheath. The materials are finally crushed into small pellets of 200um~2um. Besides, because of the vacuum in emulsifying pot, the bubbles generated during stirring and mixing process are sucked out from material. The ex-circulating system can make the homogenizing more strong. The material within the pot can be give off only under the state of change direction of the control valves.
- The temp controller on operation panel can adjust the temp of the homogenizer pot; The homogenizer stirring and the blade stirring cab be used simultaneously or dividedly; The homogenizer stirring time can be set by the custom according to the different material. After finished the whole procession please rise the pot cover for the clearing.
Applications:
- Pharmaceutical Industry: Lotion, Cream, Paste, Suspend Liquid etc.
- Food: Milk, Ketchup, Yogurt, etc.
- Cosmetics: Lotion, Cream, Toothpaste, Oily Liquid, Suspend Liquid etc.
Specifications:
| Capacity |
Volume 100L |
| Kettle Cover |
Liquid(particle)inlet, sunk material inlet, air inlet with filter, inspect light and sight glass, vacuum port, pressure meter(1 to -0.1 bar), pressure clamp |
| Mixing pot |
Material |
Inner layer: SUS316L thickness: 4mm |
| Middle layer: SUS304 thickness: 3mm |
| Outside layer: SUS304 thickness:3mm |
| configuration |
Bottom material exhaust, size: 1.5" |
| Temp. sensor (0-199ºC) |
| Electrical heating: 12kw, cooling water inlet |
| Stirring system |
Homogenizer |
1.Material: SUS316L; standard homogenizer
2. Power: 4 kw/380/50Hz; RPM: 0--4000R/Min |
| Stirring scrap and middle stirring |
Material: SUS316L,Scrap material: PTFE |
|
1. Stirring scrap and middle stirring use the same motor
2,Power:1.5kw/380V/50Hz;RPM:0~86r/min(Frequency control)
3. Stirring scrap and middle stirring rotating the opposite direction |
| Safety: 1. During stirring, the cover can not open, 2. Cover lift can not stirring. |
| Vacuum system |
1. Vacuum pump: water recycle, power 1.5kw/380V/50Hz
2. With pressure sensor (during vacuum condition, hydraulic can not open) |
| Heating method |
Jacket electrical heating/Seam Heating |
| Exhaust method |
Electric doom and bottom discharge or positive pressure discharge material |
| Pressure |
Pressure in the pot during working: -0.090 Mpa; Jacket working pressure:0.2 Mpa |
| Control box |
SUS304 , 1.2mm thickness |
| Dimension |
3100mm×2150mm×2100~2800 mm |
| Shelf is SS, platform with raised platform and SS guardrail |
| Spare parts |
One year spare parts and tools |
| Guarantee |
One year |
| Using life |
More than 15 years |
| |
|
|
|
|
Oil pot |
Design volume |
60L |
| Working capacity |
50L |
| Stirring power |
0.75kw |
| Stirring speed |
1400 RPM |
| Heating power |
9 Kw |
|
Water pot |
Design volume |
60L |
| Working capacity |
50L |
| Stirring power |
0.75kw |
| Stirring speed |
1400 RPM |
| Heating power |
9 Kw |
Competitive Advantage:
- German Imported Siemens Controlling System
- Steam and electricity heating are both available for the machine
- The machine comes with safety protection system while running.
- One time processing high shearing homogenizing head.
Our Product:
Electric Cabinet
SUS304 control panel: button / PLC touch screen (option)
Ampere meter, Voltmeter
Real-time Temperature display
Mixing system control (frequency control)
Vacuum system control
Hydraulic lifting system control
Frame Wall Scrapper Mixer
SUS316L Wall scrapper mixerPTFE scraper
Fixed propeller, 45degree blades on opposite angles to make sure mixture complete
Siemens motor drive, 0-65rpm with variable speed controlTWO WAYS wall scrapper mixer
HELIX scrape mixer(OPTION)
Lid Parts
Material suction inletVacuum presssure gauge
Vacuum port, Vent filter
Positive pressure inlet
Perfume hopper
CIP spray ball, LED Light
Sight window
Why the tank with homogenizer is best ?(AIK homogenizer)
Emulsification is the process of mixing two liquids that are difficult to mix. The main purpose of emulsification is to disperse the discontinuous phase into smaller droplets. The rotor-stator device is particularly suitable for emulsification tasks. The combined action of high shearing force and high expansion force in the mixing head makes the droplets small. In addition, the large turbulence enables the rotor-stator device to help transport emulsifier molecules quickly to the reformed surface.
Water and Oil Pot
Machine equipped A set of water and oil pot
Water pot capacity: 10-5000l, Oil pot capacity: 10-5000l
Power: 0.37-22kw, Siemens motor, Speed: 1440RPM
Electric heating by Water or Conduction Oil
Mixing: High shearing DISPERSER plates with baffle on wall
Half open hinged lid for easy operation
Working principle:
After the materials are mixed and reacted by heating and stirring in the water pot and oil pot, they are sucked into the emulsifying pot by the vacuum pump, and stirred through the center of the upper part of the emulsifying pot. , So that the captured materials continuously produce new interfaces, and then through the cutting, compression, and folding of blades and rotating blades, they are stirred and mixed and flow down to the homogenizer below the pot body, and the materials are cut by high-speed rotation During the process of strong shearing, impact, turbulence, etc. between the wheel and the fixed cutting sleeve, the material is cut in the shearing seam and quickly broken into 200nm-2um particles. Because the emulsification pot is in a vacuum state, the material is The air bubbles generated during the stirring process are drawn away in time.
Production of cosmetics/pharmceutical production line machinery in below
Semi-automatic production line,
Water treatment → EDI,ultraviolet(alternative)→ water tank → Ozone generator,pump(alternative) → homogenizer emulsifier → material tank → semi-automatic filling machine → semi-automatic capping machine → semi-automatic labeling machine → ink printer → conveyor(alternative)
Fully automatic production line,
Water treatment → EDI,ultraviolet(alternative) → water tank → Ozone generator,pump(alternative) → homogenizer emulsifier → material tank → automatic filling and capping machine → automatic labeling machine → ink printer
Company introduce :
Guangzhou Yalian is a large-scale company specialized in design, manufacturing, installation and commissioning of daily chemical, chemical, food and pharmaceutical machinery, as well as water treatment equipment. With powerful technical strength, complete inspection facilities, unique and advanced technique as well as great varieties of products, the enterprise strictly implements ISO9001 standard management.
RFQ:
1. Q: Are you a manufacturer or just a trading company?
A: Guangzhou Yalian cosmetics machinery equipment company is one of the top technology-oriented machinery manufacturer in China.
2. Q: I am new in this field , can you recommend the whole production line?
A: We can recommend you the whole production line depends on what products you will make:
(1). If for paste or cream product, the following machine we will recommend you:
RO water treatment equipment → Vacuum homogenizer → Storage tank → Paste filling machine or Heating mixing filling machine → Capping machine → Labeling machine → Inkjet printer → Shrink film packing machine etc.,
(2). If for liquid product, the following machine we will recommend you:
RO water treatment equipment → Blending tank → Storage tank → Liquid filling machine → Capping machine → Labeling machine → Inkjet printer → Shrink film packing machine etc.,
(3). If for Perfume, the following machine we will recommend you:
RO water treatment equipment → Perfume making machine → Perfume storage tank → Perfume filling machine → Perfume crimping machine → Perfume collar machine → Inkjet printer → Shrink film packing machine etc.,
(4). There are Full automatic production line and Semi automatic production line for your option.
3. Q: What is your payment term?
A: We usually pay by T/T., 40% deposit after sales confirmation, 60%before delivery.
4. Q: What is your delivery day?
A: Our delivery day is about 15-30 days after receive the deposit.
5.Do you have requirement of capacity?
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